Challenges

• Reproducing accurate print results for both flexo converters and brand owners
• Creating proofs on both standard proofing media and the final production substrate
• Converting customer color data into press-specific color spaces
• Meeting high quality expectations from global brand customers
• Managing color consistency across different output devices and applications

Key Results

• Production of both 4-color and 7-color proofs for flexo applications
• Implementation of extended color workflows using a fixed CMYK + OGV ink set
• Use of X Gamut as a color server to convert customer data into measured press conditions
• Alignment of large-format output with industry standards such as ISOcoated v2
• Use of Certified for print validation, including spot colors and 7-color certification

Extended Color Gamut in Production

To improve efficiency in flexo printing, HL Repro relies on CGS ORIS X Gamut.
The system enables n-color separations based on a fixed ink set consisting of CMYK plus Orange, Green and Violet. This approach reduces the need for frequent spot color changes on press.

The result:

• Less setup time
• Reduced material waste
• More stable production conditions

X Gamut also functions as a color server. It converts incoming customer data, for example ISOcoated v2, into the exact measured color space of each press.
A key advantage is the 4-dimensional conversion technology, which preserves the black channel. This leads to more stable results compared to conventional CMYK to Lab to CMYK conversions.

Consistent Results in Large-Format Printing

HL Repro applies the same color logic in its large-format production.
Within the HL Print division, X Gamut is used in combination with the principles of CGS ORIS PressMatcher to align output with industry standards such as ISOcoated v2.
This is particularly important for international clients with strict brand requirements. One example is a global textile retailer with more than 1,000 stores, where display materials must match across all locations.

Quality Control and Certification

To maintain consistent output, HL Repro uses CGS ORIS Certified for process control and validation.

The system supports:

• Print certification across devices and substrates
• Spot color validation
• Full 7-color certification workflows

This ensures that production results remain consistent across different print runs and locations.

Long-Term Partnership

The collaboration between HL Repro and CGS ORIS has developed over many years.
Lars Hansson highlights both the technology and the support: “CGS ORIS software, proofing systems, inks and media are essential to our business and a vital part of our success. We have consistently experienced fast and reliable support from both CGS Nordic and CGS ORIS headquarters.”